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Disk-type discharge device - List of Manufacturers, Suppliers, Companies and Products

Disk-type discharge device Product List

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0405 No knockers and aeration issues, solved with this equipment!

0405 No knockers and aeration issues, solved with this equipment!

Not only in this case, but most users are improving powder discharge using this device alone!

This is a case study of our adoption by an industrial waste disposal contractor. In a quicklime silo, compressed air is being pulsed through several 1/4 air nozzles as a bridge prevention measure, but bridging continues to occur. Even after installing air knockers in addition to the air nozzles, the issue was not resolved, leading them to contact us. When introducing our product, they considered using it alongside the already installed air knockers, but after operating solely with the blow discs for a certain period, they informed us that no bridging had occurred with just this solution. [Overview] ■ Silo diameter: Approximately 3000φ ■ Discharge section: 200φ ■ Target material: Quicklime ■ Equipment control: Controlled by a controller with 6 built-in solenoid valves, sequentially turning on 12 blow discs in pairs with a time delay. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

  • Other powder equipment

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To stabilize the discharge of fluorite.

To stabilize the discharge of fluorite.

We have introduced a Brody disk to stabilize the discharge of fluorite!

This is a powder with high fluidity, but due to unstable continuous discharge, we would like to introduce a case where it was used. After providing guidance on the selection and arrangement of the Brody disk model, we received a request to loan this equipment. The test results were deemed favorable, leading to its introduction. 【Case Overview】 ■ Target Material - Name: Fluorspar - Specific Gravity: Approximately 1.2 - Particle Size: Approximately 30μm (average) ■ Hopper - Diameter: Ø800 - Discharge: 200A 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

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0495 Attached to transport container box

0495 Attached to transport container box

The results are very good! Smooth discharge and flow of powder and granules can be expected with this equipment.

We would like to introduce a case that was used at a regular coffee manufacturing facility. When coffee powder was placed in a container tank for coffee beans, we received inquiries about difficulties in discharging the product. After reviewing the target material (coffee powder) and the container drawings, we assisted in selecting the appropriate model of the Brody Disk and planning its layout, which led to its adoption. The results were very favorable, and the user was satisfied. [Case Overview] ■ Background: When repurposing the container, discharge issues occurred (coffee beans → coffee powder) ■ Container Overview ・ Size: 1000×1000 ・ Discharge: 200×200 ・ Inclination: 30° *For more details, please refer to the PDF document or feel free to contact us.

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0584 Shortening the discharge time from the silo

0584 Shortening the discharge time from the silo

A total of 24 units can be installed on 4 sides! We can provide suitable implementation proposals that meet the user's requirements.

We would like to introduce a case where "Blow Disk" was implemented to shorten the discharge time from the dust collection silo. The equipment flow is dust collector → silo → jet pack truck, and due to poor dust flow, loading onto the jet pack truck took a long time, which was the objective of this improvement. We installed a total of 24 units, with 1 unit on the bottom tier, 2 units on the middle tier, and 3 units on the top tier, on each of the 4 sides, close to the discharge section. Our company can provide suitable implementation proposals tailored to the user's conditions. 【Condition Overview】 ■ Silo dimensions: approximately 2500×2500 ■ Discharge diameter: 300A ■ Contents: dust collection dust 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disks of this equipment are exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! Our company provides guidance on what should be done. We also have a dedicated controller prepared.

  • Vibration motor
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0640 Resolving the inability to discharge incineration ash (small hopper)

0640 Resolving the inability to discharge incineration ash (small hopper)

Proposals tailored to the user's conditions based on past experiences! Introducing installation examples of the Brodisk Mini.

We would like to introduce a case where the "Brodisk Mini" was adopted by a recycling-related business. At this location, there was a problem with the inability to discharge incineration ash, so we installed a total of 6 Brodisk Minis in 2 tiers, consisting of 3 units each, to resolve the issue. While some may consider 6 units to be excessive, the Brodisk Mini requires about 1/5 the amount of air compared to the Brodisk, which is why 6 units were deemed necessary based on the materials involved. [Case Overview] ■ Problem Details - Despite having sufficient discharge diameter and a gentle hopper incline, the powder was compacted and could not be discharged. - Hammering had little effect. ■ Solution - Installed 3 Brodisk Minis in 2 tiers, totaling 6 units. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator

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0218 Promoting discharge from the bentonite silo

0218 Promoting discharge from the bentonite silo

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We have been adopted by an engineering company. According to the customer, there have been several discharge trouble cases with equipment they previously handled using standard aeration, which led to the introduction of this new system. They have given us high praise for the fact that the new equipment operates without any issues thanks to the blow disc. 【Overview】 ■ Material Name: Bentonite ■ Apparent Specific Gravity: 0.7 ■ Particle Diameter: Approximately 10 microns in volume average diameter ■ Silo Diameter: 2500φ 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disc in our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the catalog. Feel free to contact us with any inquiries. *Our website features numerous implementation examples, which you can check via the link below.

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  • Other powder equipment
  • Powder Conveyor Device

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0277 Prevention of bridging of carbon black, PE powder, and other mixtures.

0277 Prevention of bridging of carbon black, PE powder, and other mixtures.

Introducing examples of Brody disks adopted by manufacturing plants for compounds and similar products.

This is a case that we received contact about from a manufacturing plant for functional resin compounds. They consulted us because the hopper's slope was gentle, and the flowability of the powder material was poor, making it difficult to discharge smoothly. After installing our equipment, they were able to discharge stably. Even with a gentle hopper slope, the effects of our equipment's features (airation along the inner surface of the hopper) were highly appreciated by the customer. [Overview] ■ Hopper diameter: 600φ ■ Hopper slope: 45° ■ Discharge diameter: 150φ (gate valve) ■ Materials: A mixture of carbon black, PE powder, and others... (quite fine powder) * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous examples of implementations. You can check them from the link below.

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0528 Solving the discharge issues of magnesium oxide-based powder.

0528 Solving the discharge issues of magnesium oxide-based powder.

Three standard Brodisk (BD-15 type) units were installed in the hopper and testing was conducted.

This is an example of how our equipment resolved issues that could not be solved by the installation of knockers and aeration (socket welding) on the bridge. The installation of the blow disk involves making holes in the hopper wall for attachment. In this case, the customer expressed, "We have tried various methods, so we absolutely do not want to fail this time." Therefore, it was decided to first test with a φ500 hopper that the customer could prepare (with holes drilled, and it was acceptable if it did not work). As a result, the discharge issues were resolved, but after discussions between the customer and our company, we concluded that it would be better to install a total of 8 blow disks of this type in 2 tiers using a φ800 hopper. The customer proceeded with this installation. The control system uses a controller (C-SV4) with 4 built-in solenoid valves to sequentially turn on the air for the 8 blow disks in pairs at 4 locations with a time delay. [Conditions] ■ Hopper diameter: φ800 ■ Discharge diameter: 150A ■ Knockers: 2 electromagnetic (before the introduction of this equipment) ■ Sockets: 4 locations (before the introduction of this equipment) *For more details, please refer to the PDF document or feel free to contact us.

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0530 Delivery to the manufacturer of quasi-drugs: Brody Disk Mini

0530 Delivery to the manufacturer of quasi-drugs: Brody Disk Mini

Special Brody Disk Mini! Various documents requested by the customer will also be submitted in accordance with the delivery.

We have delivered to the manufacturer of quasi-drugs. This user has already been using the Brodisk (standard specification) and has received positive feedback. This time, they consulted us about adopting the Brodisk for another manufacturing device (quasi-drug production), and we provided them with a special specification product that has a proven track record with pharmaceutical manufacturers. For a φ500 hopper, it is possible to consider installing two Brodisk units instead of the Brodisk Mini, but the user expressed a desire to minimize the amount of air used as much as possible, so we decided to install four Brodisk Mini units. The Brodisk Mini uses about 1/5 the amount of air compared to the Brodisk, meeting the conditions, and the results were satisfactory. [Overview of the hopper for installation] ■ Diameter: φ500 ■ Discharge section: φ150 ■ Discharge device: Special choke valve *For more details, please refer to the PDF document or feel free to contact us.

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